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Reserve Coatings installer profiling a concrete garage floorReserve Coatings Epoxy Floors

Our process

The Reserve Process

A documented six-stage protocol — moisture-tested prep, polyurea build, polyaspartic cure — executed by in-house Reserve crews.

Installation protocol

Six documented stages. One accountable crew. Zero guesswork on install day.

Every Reserve floor follows the same protocol — from substrate diagnostics through polyaspartic cure. We publish it here so you know exactly what happens before we roll the first coat.

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6

Prep & coating stages

1

Disciplined install day

24h

Light foot traffic

100%

In-house Reserve crews

Real crews. Real materials.

Every photo below is from Reserve Coatings field work — prep, application, and finished floors across Metro Detroit garages, basements, and commercial spaces.

Reserve crew applying epoxy base coat in a residential garageReserve Coatings Epoxy Floors
Diamond grinding with dust extraction during floor prepReserve Coatings Epoxy Floors
Professional-grade Simiron moisture vapor barrier materialsReserve Coatings Epoxy Floors
Decorative flake broadcast during garage floor installationReserve Coatings Epoxy Floors
Mixing coating and repairing cracks before applicationReserve Coatings Epoxy Floors
Reserve Coatings in-house installation crew on siteReserve Coatings Epoxy Floors

End-to-end

From walk-through to final cure.

Three phases. One accountable crew. No surprises on install day.

Before we arrive
  • Walk-through & scope

    Square footage, drainage, cracks, and finish tier are documented — your quote matches the scope we verify on site.

  • Color approval

    Flake blends are sampled on site so the installed floor matches what you signed off on.

Install day
  • Substrate prep

    Moisture testing, decontamination, grinding, and crack repair run in sequence — no stage is skipped for speed.

  • Coating application

    Polyurea base, broadcast, and polyaspartic topcoat within manufacturer recoat windows.

After cure
  • Hand-off

    Care instructions, warranty registration, and a walk-through of your finished surface.

Six stages

What happens on your slab — in order.

Each stage is documented, timed, and executed by the same in-house crew that scoped your job.

0130–45 min

Moisture vapor testing

We measure the slab before we commit a coating system to it.

Concrete holds more water than most homeowners expect. We test moisture vapor emission (MVER) and, when required, in-situ relative humidity per industry standards. Elevated readings stop the clock until remediation is designed — we do not encapsulate a wet slab and call it fixed.

What we execute

  • Calcium chloride or in-situ RH testing on representative slab areas
  • Documented readings compared to coating manufacturer limits
  • Remediation plan when readings fail
  • Re-test after remediation before basecoat

Why it matters

Coating failure from vapor pressure is among the most expensive garage floor callbacks. Testing is non-negotiable on every Reserve job.

021–3 hours

Oil & petroleum decontamination

Chemistry-specific profiling — not a generic degrease.

Hydrocarbons penetrate concrete beyond what you can see. We map saturated zones, extract contamination with compatible solvents and media, and profile the surface so primer achieves bond — especially on vehicle paths and lift areas.

What we execute

  • Mapping of oil-stained zones
  • Solvent extraction and absorbent media where needed
  • Profiling verification — no sealed patches left behind
  • Isolated primer on stubborn areas when required

Why it matters

Epoxy over oil-contaminated concrete delaminates in ribbons. Targeted extraction costs less than a full re-coat later.

032–5 hours

Mechanical diamond grinding

We open the pore structure — no acid etch shortcuts.

Planetary grinders with progressive diamond tooling achieve a consistent CSP (concrete surface profile) for mechanical adhesion — uniform texture, weak paste removed, sound substrate exposed.

What we execute

  • Progressive grit sequence for slab hardness
  • Edge and detail grinding at walls and posts
  • Vacuum-assisted dust control
  • Final gloss and profile inspection

Why it matters

Acid etching is inconsistent and poor on hardened concrete. Mechanical profiling is what commercial specifiers require.

041–4 hours

Crack & joint treatment

Movement is managed — not hidden under the finish.

Control joints and cracks are routed, cleaned, and filled with flexible or semi-rigid epoxies matched to expected movement. Spalls are rebuilt so the plane reads flat under raking light.

What we execute

  • Routing and cleaning of active cracks
  • Flexible fill in control joints
  • Feathered transitions before basecoat
  • Cure verification

Why it matters

Decorative finishes amplify defects underneath. Proper joint work prevents telegraphed cracking.

053–5 hours

Polyurea base & broadcast

Primer, body, and your chosen aesthetic.

Moisture-tolerant polyurea primer penetrates the profiled slab, followed by the build coat. Flake is hand-broadcast to full rejection while wet, per your approved sample.

What we execute

  • Polyurea primer at manufacturer spread rate
  • Build coat within recoat window
  • Hand broadcast per approved sample
  • Holiday inspection before topcoat

Why it matters

Polyurea outperforms commodity epoxy on Michigan slabs under thermal cycling and road salt.

062–3 hrs · 24h foot traffic

Polyaspartic clear topcoat

UV-stable protection — light traffic the next morning.

Fast-curing polyaspartic clear at specified film build, with optional anti-slip additive. Return-to-service timelines are provided in writing at hand-off.

What we execute

  • Polyaspartic clear at specified thickness
  • Optional slip-resistant additive
  • UV-stable formulation for daylight exposure
  • Written cure and vehicle-load guidance

Why it matters

Polyaspartic resists hot-tire pickup, yellowing, and chemicals better than traditional epoxy clears.

The Reserve system

Three engineered layers. One disciplined install day.

01

BASECOAT

Polyurea primer penetrates and bonds — 4x the tensile strength of standard epoxy.

02

BROADCAST

Hand-broadcast vinyl flake — your palette, applied wet into the base.

03

TOPCOAT

Polyaspartic clear topcoat — UV-stable, antimicrobial, 100% chemical resistant.

Standards

How Reserve holds every crew accountable.

We never

  • Subcontracting to unaffiliated crews
  • Acid etch-only prep on garage slabs
  • Coating over failed moisture readings
  • Surprise price changes on install day

We always

  • In-house Reserve installers on every job
  • Written scope from walk-through notes
  • Manufacturer-compliant spread rates
  • Transferable lifetime warranty (residential)

FAQ

Questions about install day.

Still deciding? Book a consultation or get your estimate.

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Engineered for permanence